80kw Air-Cooled Induction Heating System (Efficient Cooling & Precision TC)

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80kw Air-Cooled Induction Heating System (Efficient Cooling & Precision TC)

Customization:	Available
Warranty:	Oneyear
Type:	Induction Heating Machine

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Product Description

Basic Specifications

Model NO.

YT-80

Certification

CE, ISO, RoHS

Structure

Horizontal Type

Rated Power

80kw

Input Current

2~120A

Input Voltage

380V, Single Phase

Frequency

2~30kHz

Transport Package

Carton

Specification

37-32-75

HS Code

8514400000

Production Capacity

2,000 Units Per Year

Packaging & Delivery

Package Size

80.00cm * 60.00cm * 1600.00cm

Gross Weight

240.000kg

Air Cooling Induction Heating Machine

Application Fields:

Pipe Heating, Tank Heating, Oil Heating, Vessel Heating
Brazing, Forging
Hardening, Tempering, Annealing, Quenching
Melting and other heating treatments

Core Features

Power: 25 - 80KW High Efficiency Output
Advanced IGBT Technology
Frequency Range: 2KHZ ~ 30KHZ
Supports 24-Hour continuous industrial work
Comprehensive Voltage & current display with adjustable heating/holding time
Easy to operate and superior stability
Customizable induction coil designs
Full protection: Over Current, Over voltage, Over temperature, Water Lack Alarm

I. Efficient Heat Dissipation

Pure Air-Cooled Design

No external water circulation system required. Air convection cooling is achieved through built-in fans or heat sinks, eliminating the risk of water leakage. Ideal for outdoor, water-scarce, or mobile scenarios such as pipeline welding and field operations. Compact structure saves installation space.

Rapid Response and Energy Efficiency

High-frequency induction technology enables heating speeds 30% faster than traditional methods. With an energy conversion rate ≥90%, it is 30% more energy-efficient than resistance heating, significantly reducing long-term operating costs.

Model	YTIF-30KW	YTIF-40KW	YTIF-60KW	YTIF-80KW
Input Voltage	3 Phase 380V, 50HZ
Output Frequency	2KHZ ~ 30KHZ
Output Power	30KW	40KW	60KW	80KW
Input Current	Max 45A	Max 60A	Max 90A	Max 120A
Heating Part Max Size	Dia 300 mm	Dia 400 mm	Dia 600 mm	Dia 800 mm
Weight	30 kg	35 kg	40 kg	40 kg

II. Precise Control and Stable Performance

Equipped with a PID intelligent temperature control system, achieving ±2°C temperature control accuracy. Supports a wide temperature range of 0-850°C and multi-segment temperature curves to adapt to complex stepwise heating requirements.

Real-time display of voltage, current, and temperature data, supporting remote monitoring or PLC integration for enhanced production automation.

III. Safety and Reliability

Features overcurrent, overvoltage, and overheating alarm functions with built-in fuses and insulation protection. No open flame or exhaust emissions, making it suitable for clean industries like food and medical sectors.

Modular design of core components (induction coils, IGBT modules) enables quick replacement, reducing maintenance costs by 50% compared to traditional equipment.

IV. Flexible Adaptability

Metal Processing: Brazing, surface quenching, and thermal assembly.
Industrial Maintenance: Pipeline thawing, tank insulation, and petrochemical equipment heating.
New Energy: Lithium battery tab welding and photovoltaic module curing.

V. Comparison with Traditional Methods

Dimension	Air-Cooled Induction	Traditional Flame/Resistance
Efficiency	Fast and uniform self-heating	Slow conduction, temperature gradients
Energy	30% more energy-efficient	High energy loss
Safety	No open flame, low risk	Open flame, high fire/leakage risk
Maintenance	Modular, simple	Regular cleaning/replacement needed

Frequently Asked Questions

Q1: What are the primary application fields for this machine? It is widely used for pipe/tank/oil heating, brazing, forging, hardening, tempering, melting, and various other heat treatments in metal processing and industrial maintenance.

Q2: How does the air-cooling design benefit the user? The pure air-cooled design eliminates the need for water circulation systems, preventing leakage risks and making it ideal for mobile, outdoor, or water-scarce environments.

Q3: How energy-efficient is this induction heating system? The system achieves an energy conversion rate of ≥90%, making it approximately 30% more energy-efficient than traditional resistance heating methods.

Q4: What is the accuracy of the temperature control? Equipped with a PID intelligent temperature control system, the machine achieves a precise control accuracy of ±2°C across a range of 0-850°C.

Q5: Is the induction coil customizable for different parts? Yes, we can design open, closed, or flexible induction coils customized to the specific shape of your workpiece (rings, bars, plates) to ensure precise localized heating.

Q6: What safety protections are built into the equipment? The machine includes multiple protection features such as overcurrent, overvoltage, overheating, and lack voltage alarms, along with full insulation protection.

80kw Air-Cooled Induction Heating System (Efficient Cooling & Precision TC)

Product Description

Basic Specifications

Packaging & Delivery

Air Cooling Induction Heating Machine

Application Fields:

Core Features

I. Efficient Heat Dissipation

Pure Air-Cooled Design

Rapid Response and Energy Efficiency

II. Precise Control and Stable Performance

III. Safety and Reliability

IV. Flexible Adaptability

V. Comparison with Traditional Methods

Frequently Asked Questions

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80kw Air-Cooled Induction Heating System (Efficient Cooling & Precision TC)